pilling machine

June 03, 2019

Pilling machine introduction:

The small Chinese medicine pelletizing machine can produce honey pills, concentrated pills, water honey pills, water pills, pellets , and can also be coated and dried. Make the prepared pills even and beautiful. It is especially suitable for small pharmaceutical factories, large and medium-sized pharmaceutical factory trial rooms, Chinese medicine research institutes, hospitals, private clinics, Chinese medicine stores, and valuable tonic products on-site processing and sales points. The whole machine is made of stainless steel and conforms to GMP standards. And the small size, low power consumption, high efficiency, low noise, pollution-free, simple, safe and reliable, this machine uses 220V electric lighting, for the convenience of taking the electrode.

Pilling machine technical parameters:

1. Pilling specifications: Φ4, 5, 6, 8mm

2. Motor speed: 1440 rev / min

3. Working speed: 50 rpm

4. Production: 2-5kg/h

5. Motor power: 0.18KW

6. Electric heat: 1KW

7. Voltage: 220V

8. Dimensions: 550 × 330 × 250mm

9. Weight: 35kg
Pilling machine instructions :

First, the machine instructions

1. Before using the machine, remove the upper cover and the gear cover (as shown in the figure). You must add a few drops of non-hydrated cooking oil to each oil eye, and then scrub the four rollers and the pill with medical alcohol. The parts in contact with each other are disinfected.

2 , the upper cover, the gearbox cover is reinstalled and reset, the power is turned on, the switch is turned on, and the empty machine is rotated for 1-2 minutes.

3. Put a uniform amount of the pelletized material into the extrusion slot, press the cake, then put the cake into the strip, and then put the prepared strips one by one. Pills are directly smashed into pellets.

4 , water pill: put the medicine surface into the coating device, gradually put into the rice soup, form a granular shape, spray the edible water at intervals, and gradually roll into a pill.

5 , coating: After the pill is made, it can be placed in a water pill coater, wrapped in white, red and other outerwear.

6. Drying method: After the pill is made, the pill is put into a water pill coating device for electric heating to be dried. It can also be dried by hot air from a hair dryer or dried directly in the sun.

7. Polishing method: Put the pill in the water pill coating machine and roll continuously. The longer the rolling time, the smoother the surface.

Second, the user notice

1. This machine is suitable for ambient temperature of -5 ° C to 40 ° C, relative humidity less than 90%. There is no conductive dust and corrosive metal gas around, and it is placed in a ventilated and clean place.

2. When operating, there should be no other unrelated items on the work surface. The pelletizing machine is placed on a stable table. When the power supply voltage is confirmed, the power supply should be close to the table. The power socket must have a reliable grounding wire. It is strictly forbidden to pull the power cord hard to prevent the person from tipping over and breaking the pill. Machine and other accidents occurred.

3. After the machine is used, remove the hexagon socket head cap screws, open the upper and lower parts with the roller as the boundary, remove the four rollers, and wipe them with medical alcohol. Or, according to the need to change the rollers of different specifications according to the pill, you can install the reset as shown.

4. When scrubbing with medical alcohol, when changing the pelletizing roller and the clutching roller, the total power must be cut off and the power plug must be removed.

5. When the pelletizing machine is in use, it is strictly forbidden to touch the pelletizing roller and the outgoing clutch roller with hand and brush or other tools to avoid stabbing the finger. It is strictly prohibited to protect the shell without the upper cover and the gear cover. , power processing and pelleting to avoid unnecessary personal accidents.

6. If the power cord is damaged (such as exposed bare wires), you must use a dedicated power cord. Go to the local office maintenance department to purchase replacement. In case of failure of the switch or socket, it must be stopped. It is strictly forbidden to change the line to continue to use. The opening or socket of the same specification should be replaced in time to avoid mechanical and personal accidents.

7. Proportion production method: The method of making honey pill, water pill and coated medicine surface mixing is detailed in the reference formula of the pill.

8. The crushing equipment for this machine can be selected from our LH-08B continuous flow Chinese medicine crusher or 400g to 500g swinging Chinese medicine crusher.

9. When the water pill coating device is not in use, it can be directly removed and washed (as shown in the figure), and rotated in a clockwise direction to pull it out. Place in a reliable, clean place for use. Apply a small amount of clean cooking oil to the exposed part of the water pill applicator shaft to prevent rust. It is strictly forbidden to wash the whole machine or electric heater directly with water. When the unit is not in use, it must be placed in a dry, clean and ventilated place. During the use of electric heaters, it is strictly forbidden to contact with water to prevent electrical conduction and cause personal accidents such as electric shock.

Third, machine parts

Name	Specification	Number of accessories	Remarks
Heating plate	80 × 105mm, 1KW	1
power cable	0.75mm 2×1.8M	1
power cable	1.5mm 2×1.8M	1
Support tray	27cm×20cm	1	Daily necessities
Hair brush	1 inch	1	Daily necessities
Water sprinkler	0.5 kg	1	Daily necessities

Fourth, the common causes of the pill machine failure and troubleshooting methods

Common faults of this machine	Production Health original because	row except square law
Common faults of this machine	Production Health original because	You must be cut off in order to do the following
1. After the unit is powered on , the motor does not run.	1. Poor contact of the power cord or loose power plug; 2. Poor contact of the switch.	1. Repair the power supply or exchange the plug of the same specification; 2. Repair or replace the same size switch.
2. When the mechanism is pill , the shaft knife rotates or the medicine surface sticks.	Discharging loose baffles, and the knife shaft zui generated from the bottom, from the pills can not be scraped off axis knife slot.	Adjust to the distance between the discharge plate and the bottom of the shaft sipe , (about 0.1mm ) and tighten the set screws.
3. When the unit is working , the motor stops suddenly.	1. Capacitance is broken. 2 , the gear is stuck.	Check the gear slots for debris and clean them.
4. When the machine is working , the shaft cutter has a slight jump.	Loose block screw loose	Open the cover, the inner hexagon screw 6 tightened evenly.
5, the machine during operation, abnormal noise is generated.	1. The shaft knife and the friction part of the machine body are dry and oil-free; 2. There is no oil between the gears.	1. Inject a few drops of clean cooking oil into the oil eye; 2. Apply a small amount of butter to each gear groove.
6 , the heater fails to heat up.	1. The plug is loose or the power cord is off;	Replace the plug of the same specification or repair the power socket;

If you want to know more about the method of making pills , please log in to our company :< > Or direct pharmaceutical technology department : <> consulting, our factory will provide you with more professional services!